/sci/ - Science & Math

>>12065242
>>12065256
>"Tiles often fell off and caused much of the delay in the launch of STS-1, the first shuttle mission, which was originally scheduled for 1979 but did not occur until April 1981. NASA was unused to lengthy delays in its programs, and was under great pressure from the government and military to launch soon."
>"In March 1979 it moved the incomplete Columbia, with 7,800 of the 31,000 tiles missing, from the Rockwell International plant in Palmdale, California to Kennedy Space Center in Florida. Beyond creating the appearance of progress in the program, NASA hoped that the tiling could be finished while the rest of the orbiter was prepared."
>"This was a mistake; some of the Rockwell tilers disliked Florida and soon returned to California, and the Orbiter Processing Facility was not designed for manufacturing and was too small for its 400 workers."
>"Each tile used cement that required 16 hours to cure. After the tile was affixed to the cement, a jack held it in place for another 16 hours. In March 1979 it took each worker 40 hours to install one tile; by using young, efficient college students during the summer the pace sped up to 1.8 tiles per worker per week."
>"Thousands of tiles failed stress tests and had to be replaced. By fall NASA realized that the speed of tiling would determine the launch date. The tiles were so problematic that officials would have switched to any other thermal protection method, but none other existed."